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In modern industrial processes where the solidification of liquid materials is very important, the China Pastillator has emerged being a trusted solution for efficient and high-quality production. Designed to convert molten materials into uniform solid pastilles, IPG’s pastillator systems offer unparalleled performance regarding cooling speed, product consistency, and automation. These machines are essential in industries like chemicals, petrochemicals, food processing, and specialty materials. What Is an IPG Pastillator Machine? The IPG Pastillator Machine is often a specialized form of cooling and solidification equipment manufactured by IPG (International Process Group), an organization known for its expertise in thermal processing and material handling systems. This machine transforms hot, liquid materials into small, round solid drops (pastilles) by depositing them onto a cooled steel belt. As the pastilles move over the conveyor, they solidify and so are collected for packaging or further processing. Key Features of IPG Pastillator Machines ✅ 1. Rotating Drop Forming Head The IPG pastillator runs on the rotating drum or drop former with precision nozzles or orifices. This ensures uniform droplet size and spacing, causing consistently shaped pastilles. ✅ 2. Stainless Steel Cooling Belt A continuous stainless belt cooled by water or glycol circulates under the droplets. This ensures rapid and also cooling, crucial for temperature-sensitive products. ✅ 3. High Throughput and Efficiency IPG machines are engineered for 24/7 industrial operation, with customizable widths and outputs. Capacities vary from 100 kg/hour to a few tons by the hour, according to product type and machine size. ✅ 4. Clean and Contamination-Free Operation The closed design and easy-clean components help alleviate problems with contamination, making the system suitable for food-grade and pharmaceutical applications also. ✅ 5. Low Energy Consumption Unlike traditional flaking or granulating methods, pastillation minimizes waste, dust, and use while maintaining high yield and purity. Applications of IPG Pastillators IPG Pastillator Machines are versatile and handle a multitude of molten substances, including: Sulphur Waxes and resins Stearic acid Bitumen/asphalt Fertilizers (e.g., urea) Hot melt adhesives Pharmaceuticals Food ingredients (e.g., cocoa butter) Benefits of Using an IPG Pastillator Machine Precision solidification: Consistent size, shape, and cooling of pastilles. Improved product handling: Solid pastilles are simple to package, store, and transport. Less dust and fines: Compared to flaking or prilling systems. Modular and scalable design: Machines could be tailored to adjust to both pilot plants and full-scale industrial operations. Low maintenance: Durable construction with minimal moving parts subjected to wear. How It Works: The Pastillation Process Molten Product Feed – Liquid material is fed from a heated tank on the drop-forming system. Droplet Formation – A rotating drum with drop nozzles deposits uniform drops on the cooling belt. Cooling and Solidification – As the droplets move over the belt, they cool and solidify. Discharge – Solidified pastilles are scraped over belt and conveyed to your storage bin or packaging system. Why Choose IPG? Over two decades of global experience in process engineering Custom solutions tailored to client material and throughput needs Systems built to meet CE, ATEX, or FDA requirements Strong after-sales support and training programs The IPG Pastillator Machine is really a powerful tool for industries that want precision cooling and forming of molten materials. Its ability to produce clean, uniform, and easily manageable pastilles causes it to be a preferred option for improving product quality and process efficiency. With a modular, hygienic, and energy-efficient design, IPG’s pastillator systems are setting new standards for reliability in thermal solidification processes.